Facility Highlights
Sterile operations are designed around the current EU GMP Annex 1 standard, built to meet the
requirements of international regulatory authorities.
Every line integrates high-speed filling with automated inspection, with vial filling to 24,000 units
per hour across a 2–100 ml range, and flexible nested filling of ready-to-use vials, syringes, and
cartridges on a single line. Volumetric filling holds ±0.5–1% dosing accuracy, and for
oxygen-sensitive products, inert-gas purging before and after fill keeps oxygen residual below 1%.
Camera-based systems inspect each unit through 360° high-resolution imaging, detecting
particulates, glass defects, and fill-level deviations. High-voltage leak detection identifies
micropores down to 0.2 μm for container closure integrity.
Our vial lines offer containment to OEL 5, with O-RABS and isolator options, so highly potent
compounds can be filled safely alongside our standard sterile portfolio.
Water For Injection is generated on site by vapour-compression distillation and used exclusively
across every
manufacturing line, down to the final rinse in ampoule washing. Sanitary design throughout, with no
dead legs, and vacuum particle extraction at capping.
All filling lines run under open Restricted Access Barrier Systems, maintaining aseptic conditions
across the fill.
Built for scale across every sterile format
| Format | Lines | Fill range | Annual capacity |
|---|---|---|---|
| Liquid ampoules | 4 | 1–20 ml | ~650 million |
| Liquid vials | 2 | 1–50 ml | ~200 million |
| Dry powder injection | 1 | 20 mg–4.5 g | ~100 million |
| Pre-filled syringes & cartridges | 1 | 0.2–3 ml | ~20 million |
| Lyophilised vials | 2 | 1–50 ml | 30 million |
* Annual capacity based on two 8-hour shifts across 300 working days.
More than capacity
Volume is an advantage only if it's used well. We optimise our processes and put the economies of scale to work for you, collaborating on process innovations that lift yields, so the savings reach your costs and your margins.
Built responsibly
Solar power meeting over 50% of our energy needs • ISO 14001 and ISO 45001 certified • Effluent treatment and treated-water recirculation • Rainwater harvesting • Biomass-fuelled boilers • SMETA and EcoVadis assessed
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